Copper Pipe Repair in Columbus, Ohio

Pinhole and joint leaks in copper supply lines repaired with new tube and lead-free joints, and the cut section read for what caused the failure.

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A cut length of copper water pipe with a green-crusted pinhole beside a new soldered coupling on a basement supply line

5.7 to 7.3 gpg Hardness of Columbus tap water at its three treatment plants, after lime softening

pH 7.8 Approximate pH of Columbus water after treatment, adjusted after softening

Zinc orthophosphate The corrosion inhibitor Columbus adds at the end of treatment to protect pipe walls

1986 Year lead solder was banned in home plumbing, the line between older copper joints and newer ones

Slate Repiping Columbus offers copper pipe repair for houses and small buildings across Columbus and nearby Franklin County communities, handling pinhole leaks and failed joints in copper water lines. Copper supply pipe was standard in Columbus from the middle of the last century onward, and a great deal of it is still in good shape. When it does leak, the repair is straightforward. What matters more is reading why it leaked, because that tells you whether the rest of the copper has years left or is following the same path. The work is carried out by licensed and insured plumbing contractors.

This page is for copper that is leaking now. The copper pinhole leak guide goes deeper into causes for anyone researching before a leak, and copper repiping covers replacing a copper system that has reached the end. For other materials, see pipe repair.

Pinholes and joint leaks are different failures

A joint leak in copper usually comes from how the joint was made. Solder that never flowed all the way around the fitting, a joint that was overheated until the flux burned, or a fitting that was not cleaned before soldering can all weep years later. The pipe on both sides may be in perfect condition, so the repair is a remade joint and the diagnosis ends there.

A pinhole is a hole worn through the pipe wall itself, often no bigger than a pencil point. It sprays a fine mist or wets a ceiling slowly, sometimes with a crust of green or blue mineral around it. Pinholes come from corrosion working from the inside out, and the question is what drove that corrosion in this spot. That is a question about the water, the flow and the installation, not just this one hole.

What causes copper to pinhole

No single cause explains every pinhole leak, and anyone who names one without looking at the pipe is guessing. The common mechanisms are:

Water chemistry

Water that is soft, acidic or high in certain dissolved minerals can attack copper’s protective inner layer. Columbus treats its water in ways that work against that. The City lime-softens it to a hardness of about 5.7 to 7.3 grains per gallon at its three plants, adjusts the pH to about 7.8, and adds zinc orthophosphate as a corrosion inhibitor, according to its water quality report. That treatment is designed to keep a protective film on pipe walls, which is one reason a single pinhole in a Columbus house does not prove the water is eating the system. Houses on private wells or on a water softener can have very different water at the tap, so it is worth knowing which applies. The Columbus water pressure and hard water guide covers what the City’s numbers mean for pipe.

Velocity

Water moving too quickly scours the inside of copper, especially just past elbows, tees and the outlet of a pump. This is called erosion corrosion, and it shows as smooth, horseshoe-shaped wear inside the pipe. It is most likely on hot water lines, in undersized pipe serving several fixtures, and on recirculation loops where a pump runs constantly. A pinhole a few inches downstream of a fitting, on a hot line, is a classic sign.

Flux and workmanship

Excess flux left inside a joint keeps reacting with the copper after the system fills, and pitting a short distance past a joint can be the result. Burrs left on the cut end of the tube, which disturb the flow, are another workmanship cause. These problems tend to repeat wherever the same installer worked, so a run with several joint-adjacent leaks says something about the whole installation.

Electrical current

In many houses the copper water pipe is part of the electrical grounding and bonding system. Stray current from a wiring fault, a poor ground or an appliance can travel on the pipe and accelerate corrosion at certain points. A plastic section added in an earlier repair can change where the current flows. Where several pinholes appear with no other explanation, having an electrician check grounding and bonding is a reasonable step, and any repair that cuts the pipe keeps the bond continuous with a jumper.

Second copper leak this year?

Keep the cut-out piece if you have it. Describe both leaks, and the read on the pipe comes with the repair.

How copper is repaired

The leaking section is isolated and drained, then cut out back to copper with full wall thickness. New tube of the same type goes in, joined with lead-free solder or listed press fittings. Press fittings avoid an open flame, which helps in a closed joist bay, beside finished wood or near old wiring. Where the copper dates from before the 1986 lead solder ban, the repair removes old joints in the section it touches, though joints elsewhere in the house are unchanged.

The cut section is examined inside. Even, smooth copper with one localized flaw points toward an isolated cause. Pitting, green nodules or a wall that is visibly thinner near the hole suggests the same thing is happening along that run. That observation, with a photo, goes into the written note that comes with the repair.

Temporary fixes and when they fit

A repair clamp or a push-fit coupling can stop a leak and keep water on until the line can be properly fixed. They are reasonable in the short term, especially when the house is going to be repiped. A clamp sealed over a thin wall is not a long-term repair, though, because the wall around it keeps thinning.

When a pattern means replacement

A single pinhole with smooth pipe around it is a repair. These patterns point toward replacing the run or the system:

  • Several pinholes on the same line within a year or two, especially on the hot side.
  • Pitting inside every section that gets cut out, not just the one with the hole.
  • Leaks spreading across the house rather than staying in one run.
  • Thin-wall Type M copper in a house with repeat leaks, since there is less wall to lose.

Where one run or one floor is clearly worse, partial repiping replaces that part and leaves sound copper alone. Where the whole system shows it, copper repiping or PEX repiping replaces it. The choice between them depends on routing, how much pipe stays exposed and preference, and the PEX vs copper guide sets out the tradeoffs. If the cause was velocity or electrical current, the new system should address it too: correctly sized lines, a properly set recirculation pump, a verified bond. Otherwise the new pipe can meet the same fate.

What the repair depends on

There is no flat price for a copper repair. It depends on where the leak is and what is around it: an exposed basement line is a short job, while a pinhole above a finished ceiling or inside a tiled wall needs an opening and a patch. The number of leaks, whether press fittings are needed near finishes, and whether a seized shutoff has to be replaced along the way all move it. The repipe vs repair guide compares the cost of repeated repairs with replacement, and the repiping assessment is a quick way to judge which side of that line a house is on.

What's included

  • Isolation of the leaking line and drain-down of the section
  • Removal of the leak back to full-wall copper
  • New copper tube joined with lead-free solder or press fittings
  • Inspection of the cut section inside and out, with a photo
  • A check of nearby joints and supports, and of the electrical bond
  • Pressure check before any finish is closed
  • A written note on whether the leak looks isolated or part of a pattern

Reading a copper leak: one-off repair or a sign the line is wearing out

Likely a one-offLikely a pattern
Where it leaksOne joint, or a spot with an outside causePinholes along the same run, often on the hot side
Inside the cut sectionSmooth wall, even thicknessPits, nodules or thin spots near the hole
Near jointsClean joint with a single flawPitting a few inches past several joints
HistoryFirst leak in many yearsRepeat leaks within a year or two
What fitsRepair the sectionReplace the run or the system in copper or PEX

Related resources

How a repipe runs

  1. Describe the house

    Its age, the pipe you can see in the basement, the leaks so far and which floors lose pressure.

  2. Map and scope

    Mains, branches, shutoffs and fixtures traced from the meter; material, openings and permit agreed in writing.

  3. Replace and reconnect

    Water shut off in stages, new lines run, fixtures and the water heater reconnected.

  4. Test, inspect, patch

    Pressure test and flush, permit inspections, then the openings are closed.

What this work looks like

Have a copper leak looked at

Say where the leak is, whether it is hot or cold, and how many leaks the house has had. The repair, and an honest read of the pipe, come before any work.

Copper pipe repair questions

Are green spots on copper pipe a sign of pinhole leaks?

They can be. A small green or blue crust often forms where water has been weeping through a pinhole and drying. Green staining near a joint can also be old flux residue that was never cleaned off. Both are worth a look, and a dry crust that grows or turns damp points to a leak.

Can a pinhole in copper be fixed with a clamp?

A repair clamp can stop a pinhole for a while and is useful to keep water on until a proper repair. The lasting fix cuts out the thin section and replaces it with new tube, because the wall around a pinhole is usually thin too.

Should copper be repaired with copper or with PEX?

Either can be right. Copper keeps the run uniform and suits exposed basement lines. A PEX section through a listed adapter can be easier where the line runs in a closed wall. Any plastic section has to keep the electrical bond continuous with a jumper.

How many pinhole leaks before copper should be replaced?

There is no fixed number. Two or three pinholes in the same run over a short time, or pitting found inside the cut sections, usually means that run is wearing out. A single pinhole with smooth pipe around it is more often a local cause.

Get an estimate for copper pipe repair

Tell us the address, the age of the house and what you are seeing. You get a written scope and a range before anything is opened.

Call (380) 324-5056
Slate Repiping Columbus40 E Columbus St, Columbus, OH 43206office@slaterepipingcolumbus.comColumbus and nearby Franklin County communities

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Slate Repiping Columbus

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